自动化焊接技术在大型TKY节点相贯线焊接领域的应用
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1.中国长江三峡集团有限公司;2.长江三峡集团福建能源投资有限公司;3.漳浦海峡发电有限公司

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Application of Automatic Welding Technology in The Field of Large-scale TKY Joint Intersecting Line Welding
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1.China Three Gorges Corporation;2.Yangtze Three Gorges Group Fujian Energy Investment Co. ,Ltd.;3.Zhangpu Strait Power Generation Co. ,Ltd.

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    摘要:

    摘要:为了实现协作式焊接机器人代替人工完成大型TKY节点相贯线的自动化焊接,基于相贯线焊接坡口的理论计算,完成焊接坡口加工,基于相贯线焊接轨迹的理论计算和模拟,完成相贯线焊接轨迹的分段,基于焊接轨迹的仿真分析,得到机器人自动化焊接的焊接程序,通过实验的方法,确定机器人的焊接工艺参数,基于前述的焊接程序和焊接工艺参数,完成TKY节点相贯线的自动化焊接实验,对比焊接人工焊和机器人焊的焊接质量、焊接效率、接头组织和力学性能,最终证明协作式焊接机器人课代替人工,实现TKY节点相贯线的自动化焊接。本文的研究成果可为协作焊接机器人在大型TKY节点相贯线自动化焊接领域的应用提供一定的理论参考和实际指导意义。

    Abstract:

    Abstract: In order to realize the automatic welding of the intersecting lines of large TKY nodes instead of manual welding, the welding groove processing is completed based on the theoretical calculation of the intersecting line welding groove, the segmentation of the intersecting line welding trajectory is completed based on the theoretical calculation and simulation of the intersecting line welding trajectory, and the welding procedure for automatic robot welding is obtained based on the simulation analysis of the intersecting line welding trajectory. Based on the above welding procedures and welding process parameters, the automatic welding experiment of TKY node intersecting line is completed, and the welding quality, welding efficiency, joint organization and mechanical properties of manual welding and robot welding are compared. Finally, it is proved that the collaborative welding robot class replaces manual welding. The automatic welding of TKY node intersecting line is realized. The research results of this paper can provide a theoretical reference and practical significance for the application of collaborative welding robots in the automatic welding field of large-scale TKY joint intersecting lines.

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  • 收稿日期:2024-10-18
  • 最后修改日期:2024-11-14
  • 录用日期:2024-11-14
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